INSTALLATION GUIDES
REMOVAL
- Position vehicle onto lift.
- Release parking brake.
- Remove rear wheels.
- Release the parking brake cables.
- Remove the lower calipers stud mounting bolts.
-
Turn the caliper upward.
-
Remove the brake pads.
REPLACEMENT
-
Press back the piston fully home
against the bottom of its seat.
- Fit new pads.
- Refit the stud bolts (1).
-
Tighten lower caliper stud bolts to
the torque
of 7 Nm. -
Reattach the parking brake cables.
WARNING: Fit new bolts if supplied, if
not thread retainer should be applied
before re-fitting existing bolts. Press
the brake pedal several times to make
contact between the pistons and the
pads. Apply the handbrake to check
functionality of the park brake. Also,
if disc replacement is necessary, see
the replacement and removal procedures
on page 2.
BRAKE DISC
REMOVAL
- Position vehicle onto lift.
- Remove rear wheels.
- Release the parking brake cables.
- Remove the stud bolts.
- Remove the brake caliper.
- Remove the pads.
- Remove the caliper mountings screws.
- Remove the caliper mountings.
- Remove the hub plugs.
- Remove the stud holder nut.
- Remove the disc-bearing set.
REPLACEMENT
- Position the disc-bearing set onto the stud holder and tightento the torque of 15 Nm.
- Tighten the stud holder nut to the torque of 280 Nm and fit the hub plugs.
- Fit the brake pads and position the caliper on the mounting.
- Tighten the brake caliper mountings screws to the torque of 105 Nm.
- Tighten the stud bolts to the torque of 36 Nm.
- Reattach the parking brake cables and carry out the adjustment.
- Check the brake fluid level.
OPERATIONAL PRECAUTIONS
Brake fluid is hygroscopic, and it
should be changed at regular intervals.
Do not use fluid which does not comply
with the specifications indicated in the
table. Take care not to let fluid
accidentally drop onto painted, rubber,
plastic and mechanical parts. Do not use
brake fluid from a container that has
been open for an extended period of
time.
PARKING BRAKE
REMOVAL
- Place vehicle on lift.
- Remove the central console.
- Loosen parking brake adjuster as required.
REPLACEMENT AND ADJUSTMENT
- Re-attach the parking brake cables into their relative seats.
- Check routing and actuation of hand brake cables. Check cable is adjusted to caliper stop.
- Position the parking brake cables.
- Refit the parking brake caliper side cables.
- Refit the parking brake control side cables.
- Fit a new adjuster nut.
WARNING: Old
nut is no longer usable.
- Check that the parking brake cable locks are against the seat.
- Tighten the adjuster nut until the X value indicated in the picture is reached.
X = 21 mm | the cable lock bracket is black |
X = 16 mm | the cable lock bracket is golden |
WARNING: When the hand brake cables
are replaced apply the park brake
control several times before
adjusting the travel X value.
© Copyright 2015 OEFILIS Brake System.